Mold manufacturing

Die casting - thixoforming history

1. thixotropic semi-solid metal discovery of the phenomenon (1971 D.Spencer)
Pb-Sn alloy in a series of solid and liquid coexistence temperature range of viscosity measurements
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Found that by varying the stirring speed, the apparent viscosity of the liquid mixture of reversible change
Small stirring speed
→ apparent viscosity high
Stirring speed large
→ low apparent viscosity
(More than 30% of the solid phase also has the same fully liquid fluidity, this phenomenon thixotropic title)
 
 
2. Use thixotropic properties to develop new technology of metal forming (1970)
Reo-casting vision (1976 M.Flemings)
1. stirring the molten alloy is cooled to a semi-molten state → high-pressure casting (Reo-casting)
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2. The molten alloy is cooled and solidified while stirring
 
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Forming a billet having granular crystals of
 
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Reheated to a temperature of the solid-liquid coexisting
 
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It can be treated like a solid at rest
 
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In the shear stress as a liquid flow
 
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As the solid treatment (thixotropic casting)
 
 
3. Application (late 1970s-1980s _ Dow Battel Institute Inc.) on the injection molding method
The use of magnesium alloy magnesium turnings as a raw material inputs sleeve with screw
→ screw is formed by stirring the semi-molten slurry having fluidity
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Like with plastic injection molding
 
 
4. Development of magnesium alloy injection molding machine (1990 Japan Steel Works)
High-speed injection systems and high temperature, high temperature corrosion of materials born development → magnesium alloy thixotropic molding machine
 
 
5. popularity thixoforming products (the late 1990s)
MG Precision Company established → using thixoforming products in a variety of portable electronic equipment
Thixoforming manufacturers of birth
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